15 T/H Pure Water System for Electronics Manufacturing in Vietnam
Project Details
Challenges and Solutions
In modern electronics manufacturing, ultra-pure water is an indispensable and critical material. Water quality directly impacts the cleanliness of electronic components, yield rates, and overall product performance.
In 2024, a large electronics component manufacturing facility in Vietnam, while expanding its production capacity, faced the challenge of its existing water supply system no longer meeting its growing demands. This factory required a stable and reliable system capable of providing high-quality pure water to ensure the smooth operation of its production lines. Leveraging its expertise and technological advantages in the water treatment field, Globaluf provided a customized 15 T/H pure water system, successfully resolving the customer’s water needs.
Client Background
- Client: A large electronics component manufacturing facility in Vietnam
- Industry: Electronics Manufacturing
- Need: To meet the production line’s demand for high-quality pure water, improving product quality and production efficiency
- Water Demand: 15 tons/hour
- Water Quality Requirements: Output water conductivity < 10 μS/cm
Globaluf Solution
After thoroughly understanding the client’s needs and site conditions, the Globaluf engineering team adopted the following process flow:
- Raw Water Tank: Used to store raw water, ensuring a stable water supply.
- Sand Filter: Removes suspended solids, silt, particles, and other impurities from the raw water, reducing water turbidity.
- Carbon Filter: Adsorbs residual chlorine, organic matter, odors, and colors from the raw water, improving the taste and odor of the water.
- Water Softener: Through ion exchange resin, removes calcium and magnesium ions from the raw water, reducing water hardness and preventing scaling of the subsequent reverse osmosis membrane.
- Precision Filter: Further removes fine particles from the water, protecting the reverse osmosis membrane.
- Single-Stage Reverse Osmosis System: Employs imported brand reverse osmosis membranes to effectively remove dissolved salts, organic matter, bacteria, viruses, and more from the water, ensuring that the output water quality meets pure water standards.
- Pure Water Tank: Stores pure water, ensuring a stable water supply for production.
Process Flow Diagram
Key Advantages
- High-Quality Components: Employs internationally renowned brands for core components such as water pumps, valves, and reverse osmosis membranes(Dupont Filtec BW30PRO-400), ensuring the stability and reliability of the system’s operation.
- PLC Automatic Control: Adopts a PLC programmable controller to achieve automated system operation and monitoring, reducing manual intervention and lowering operating costs.
- Online Water Quality Monitoring: Equipped with online conductivity meters, flow meters, and other instruments to monitor water quality and operating parameters in real-time, ensuring stable and compliant output water quality.
- Customized Design: Provides personalized design and optimization based on the client’s actual needs and site conditions, ensuring maximum system operating efficiency.
- Localized Service: Service team located in Vietnam, providing timely and professional installation, commissioning, maintenance, and other localized services.
Client Feedback
Since the Globaluf pure water system was put into use, the electronics factory’s production water has been reliably guaranteed, product quality has significantly improved, and production efficiency has also been enhanced. The client expressed high satisfaction with Globaluf’s product quality, technical service, and after-sales support.
Client Testimonial
“The pure water system provided by Globaluf is stable in performance, and the output water quality fully meets our production needs. Their engineers are very professional and the service is very attentive, solving our water problems. We are very satisfied with our cooperation with Globaluf!” – Engineering Manager, Electronics Component Manufacturing Facility in Vietnam
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